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1、BoilerlevelcontrolsystembasedonControlLogix5550PLCAbstract-ThispaperisaresearchdesignbasedonEFPTprocesscontroldevice.Inthedesign,actualindustryfieldhasbeensimulatedandcorrespondingmodelinghasbeencarriedonfortheboilerlevelsystem.ThentheappropriatePIDparameterhasbeensortedoutandControlLogia5
2、550PLChasbeenusedtocontroltheentireboilerlevelsystem.Atlast,acorrespondingcontrolinterfacehasbeenestablishedandtheboilerlevelhasbeenunderasafeandaccuratecontrolKeywords:EFPT,PID,Modeling,Boilerlevel;1IntroductionThetaskoftheindustrialboilerlevelcontrolistomaintainadynamicbalancebycontrolli
3、ngthewaterflowandevaporation,sothatthedrumlevelcanbemaintainedinthetechnologicallevel,whichisanecessityforensuringsafeoperationandalsooneofthemainindicatorsoftheboiler'snormaloperation.Waterlevelwhichistoohighwillaffecttheeffectofthesteam-waterseparation,buttoolowitiswillbreakringcycleorev
4、encauseboilerexplosion.Toensureasafeandefficientproduction,theboilerlevelmustbestrictlycontrolledinmaintainingconstantorchangingonlyaccordingtoacertainrule.UsingLogix5550PLCwithanalogyI/Omodules,launchedbyRockwellAutomationCompanyascontrollers,andEFPTprocesscontrolexperimentaldeviceascontr
5、olobject,thissystemhavebroughttheboilerwaterlevelunderanaccuratecontrolinaminiboilersystemwithsensorsandactuatorsthatusedinindustrialproduction.Fig.1Boilerlevelsettingvalueadjustmentsystem92SystemOverviewThissystemiscomposedofanEFPTprocesscontroldevice,aninverter,aLogix5550PLCandacomputer.
6、EFPTprocesscontroldeviceisasimulatedheatingandwatersupplyanddrainagesystemforamicro-smallboiler.Itrealizesprocesscontrolinaminiboilersystemwithsensorsandactuatorsusedinindustrialproduction.Theactuatorincludesnotonlymeasuringappliance,butalsoACinverter,heatingcontroller,heaterandsoon.Thesys
7、temsimulatesindustryscenethroughamini-boilerheating,watersupplyanddrainagesystem,whichisreliableandvisual.Inthedesign,boilerLevelwasselectedasthecontrolledvariable.Thecontrolledobjectiscomposedofthewatertrough,theforcepump,theboilerandthepipe-linevalve.MicroMa