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1、从零部件组合接插(镶嵌)导线焊接热熔封装通电测试商品喷码(字)外观品质检测和托盘置放全部工序。通过视频系统、总线系统与机器手执行机构、链式传送机构、装备夹持平台有效而无干涉地协调运行，通过时间节拍的优化，使得生产效率达到前所未有的程度，设备综合效率达到85%，装配线2个人操作，每小时生产1800个单元，是传统人工生产线（每单元11人）的5倍。一次通过率也超过80%。达到了项目的开发设定目标，为行业开创了机器人和视频设别技术，推进生产设备自动化高效、优质途径。关键词：机器视觉，自动化生产，系统标定，工件检测VI万方数
2、据MachineVisionRecognitionSystemforLEDRetrofitLampAssemblyLineABSTRACTAtpresent,LEDlightinglampofthewholeassemblyoperationisusuallydonebyskilledoperatorsmanually,orbythePLCprogrammablesemiautomaticlineiscompleted.PartialgeneralsmallLEDlightingproductsthesizeofthecomp
3、onents,assemblyofhighprecisionrequirements.Themanualassemblyoperationspersonnelprofessionalskillsrequirementishigh,theproductionefficiencyislow,theproductconsistencyispoor;asthemarketcontinuestoimproveperformanceandoutputdemandforLEDproducts,manualassemblyhasbeendif
4、ficulttoadapttomassproduction,automatedassemblyininevitable.Inthispaper,combinedwiththecompanymodelLEDthewholelampautomaticassemblylineoftheactualdemand,theapplicationresearchonmachinevisionautomaticassemblylineinLEDintegratedlamp.Thearticlestudiedtheworkpieceimageo
5、nline,identification,processing,applicationaccess,eventuallycompletedthedevelopmentofnewlamps,LEDfullyautomaticproductionlinedebugging,finallydeliveredproductionfactory.Thesubjectintheprocessofdevelopment,carryoutthefollowingresearch:Describesthedevelopmentandapplic
6、ationstatusoffinishingmachinevisiontheoryanditssignificancefortheautomationofproduction;Describesthedevelopmentandapplicationstatusoffinishingmachinevisiontheoryanditssignificancefortheautomationofproduction;Fittingastraightlineandthecirculararcofthemethodofleastsqu
7、ares;Workpiecepositioningrobotandvideoimage;Thecalibrationoftheparametersofthesystem.Accordingtotheworkingprincipleofthemachinevision,designrelatedlayoutsystemonthewhole,buildtheneedrecognitionsystemworkchamber.Featuresalsotosystemhasmanyoperatorsasthefoundation,wit
8、htheaidofvisualsoftware,scientificandreasonabletocalibrateparametersofcameraexternalandinternalparameters,inadditiontothecalibrationinrobo
